Journal of Applied Science and Engineering

Published by Tamkang University Press

1.30

Impact Factor

2.10

CiteScore

Chi-Yuan Shih This email address is being protected from spambots. You need JavaScript enabled to view it.1, Sue-Huai Gau1 , Chi-Chang Kuo2 , Chang-Yun Huang3 and Sheng-Wei Kuo3

1Department of Water Resources and Environmental Engineering, Tamkang University, Tamsui, Taiwan 251, R.O.C.
2New Century Membrane Co., Ltd, Taichung, Taiwan 407, R.O.C.
3Abontech International Co., Shinchu, Taiwan 300, R.O.C.


 

Received: May 15, 2015
Accepted: October 14, 2015
Publication Date: March 1, 2016

Download Citation: ||https://doi.org/10.6180/jase.2016.19.1.09  


ABSTRACT


The main problems of recovery cutting oil from spent waste are high viscosity of cutting oil and high content of nano-size particle. This study combined an innovative rotational circular-plate ultrafiltration membrane filter with a scraping device to recycle the cutting oil and remove particles fouling cake attached to the membrane surface, and was able to maintain cutting oil filtrate flux above 6.65 l/m2/hr. Also, the proposed process is the practical solution for materials separation between highly viscosity liquid and fine particles even nano-size. The results show the filtrate of ultrafiltration membrane could meet the reuse requirements of less than 0.03% solid content. Analysis of blended oil characteristics under different blending ratios was conducted, showing the optimum blending ratio of recycled oil to new cutting oil was 6:4. The final production cost can be reduced over 27.4%. The process can achieve waste reuse ratio of greater than 77.2%.


Keywords: Rotational Ultrafiltration, Diethylene Glycol, Recycle, Silicon Sawing, Cutting Oil


REFERENCES


  1. [1] Atia, S. A. I., Kovalenko, N. F. and Tarasov, V. V., “Extraction as a First Stage of Oil Recovery from Spent Cutting Fluids,” Russian Journal of Applied Chemistry, Vol. 73, pp. 12011205 (2000).
  2. [2] Sanchez-Oneto, J., Portela, J. R., Nebot, E. and Martinez de la Ossa, E., “Hydrothermal Oxidation: Application to the Treatment of Different Cutting Fluid Wastes,” J Hazard Mater, Vol. 144, pp. 639644 (2007). doi: 10.1016/j.jhazmat.2007.01.088
  3. [3] Perez, M., Rodriguez-Cano, R., Romero, L. I. and Sales, D., “Performance of Anaerobic Thermophilic Fluidized Bed in the Treatment of Cutting-oil Wastewater,” Bioresource Technology, Vol. 98, pp. 3456 3463 (2007). doi: 10.1016/j.biortech.2006.11.005
  4. [4] Tsai, T.-H., “Silicon Sawing Waste Treatment by Electrophoresis and Gravitational Settling,” Journal of Hazardous Materials, Vol. 189, pp. 526530 (2011). doi: 10.1016/j.jhazmat.2011.02.070
  5. [5] Wang, H. Y., Tan, Y., Li, J. Y., Li, Y. Q. and Dong, W., “Removal of Silicon Carbide from Kerf Loss Slurry by AlSi Alloying Process,” Separation and Purification Technology, Vol. 89, pp. 9193 (2012). doi: 10.1016/ j.seppur.2012.01.021
  6. [6] Gaudet, G., Grumbine, S., Naguib, N. and Batllo, F., Wire Saw Slurry Recycling Process, US 2009/02933 69 A1. (2009).
  7. [7] Grabbe, A. and Ragan, T. M., Methods to Recover and Purify Silicon Particles from Saw Kerf, US2010/016 3462 A1. (2010).
  8. [8] Lin, Y.-C., Wang, T.-Y., Lan, C.-W. and Tai, C. Y., “Recovery of Silicon Powder from Kerf Loss Slurry by Centrifugation,” Powder Technology, Vol. 200, pp. 216223 (2010). doi: 10.1016/j.powtec.2010.02.028
  9. [9] Zhewei, X., The Study for the Recovery of RSS Grinding Sludge and Solar Photovoltaic Cell Spent Cutting Oil, Taiwan: National Union University (2010).
  10. [10] Zavattari, C. and Fragiacomo, G., Method for the Separation, Regeneration and Reuse of an Exhausted Glycol-based Slurry, US6231628 B1. (2001).
  11. [11] Tang, W. J., The Study for Recovery SiC and Si from Spent Cutting Oil by the Electrical Field, Taiwan: Tamkang University (2009).
  12. [12] Liu, X. D., The Study for Recovery Spent Cutting Oil by Membrane, China: Dalian Institute of Technology (2009).
  13. [13] Rama, L. P., Cheryan, M. and Rajagopalan, N., Solvent Recovery and Partial Deacidification of Vegetable Oils by Membrane Technology, Lipid/Fett, Vol. 98, No. 1, pp. 1014 (1996). doi: 10.1002/lipi.19960980104
  14. [14] Boughton, B. and Horvath, A., “Environmental Assessment of Used Oil Management Methods,” Environmental Science & Technology, Vol. 38, No. 2, pp. 353358 (2004). doi: 10.1021/es040422z
  15. [15] Bridjanian, H. and Sattarin, M., “Modern Recovery Methods in Used Oil Re-refining,” Petroleum & Coal, Vol. 48, No. 1, pp. 4043 (2006).